Ma compressor amafuta a piston (ma compressor obwereza) akhala zida zazikulu pakuponderezedwa kwa gasi wa mafakitale chifukwa cha kutulutsa kwawo kwamphamvu, kuwongolera kosinthika, komanso kudalirika kwapadera. Nkhaniyi ikufotokoza mwatsatanetsatane za ubwino wawo waukadaulo pamikhalidwe yamitundu yambiri yoponderezedwa ndi gasi, kutengera mfundo zamapangidwe.
I. Kapangidwe Kapangidwe Koyambira
Kuchita kwa ma compressor gasi a piston kumachokera kuzinthu zomwe zimagwirizanitsidwa bwino, kuphatikiza magawo otsatirawa:
1. Msonkhano wa Cylinder Wamphamvu Kwambiri
Amapangidwa kuchokera ku chitsulo chonyezimira, chitsulo cha aloyi, kapena zokutira zapadera kuti zipirire dzimbiri kwa nthawi yayitali kuchokera kuzinthu zowopsa monga mipweya ya acidic (monga H₂S) ndi mpweya wothamanga kwambiri.
Njira zoziziritsira madzi/mafuta ophatikizika kuti azitha kuyendetsa bwino kusinthasintha kwa kutentha komwe kumachitika chifukwa cha mpweya wamafuta (mwachitsanzo, kutsika kwamphamvu kwa haidrojeni, kuchuluka kwa ammonia).
2. Multi-Material Piston Assembly
Korona wa Piston: Kusankhidwa kwa zinthu zokongoletsedwa ndi chemistry ya gasi - mwachitsanzo, 316L chitsulo chosapanga dzimbiri cholimbana ndi dzimbiri la sulfure, zokutira za ceramic m'malo otentha kwambiri a CO₂.
Makina Osindikizira Osindikizira: Amagwiritsa ntchito zosindikizira za graphite, PTFE, kapena zitsulo zophatikizika pofuna kupewa kutayikira kwa mpweya wothamanga kwambiri (mwachitsanzo, helium, methane), kuonetsetsa kuti compression ikuyenda bwino ≥92%.
3. Njira Yanzeru ya Vavu
Imasinthasintha mwamphamvu nthawi yolowera/kutulutsa mpweya ndi kukweza kuti zigwirizane ndi kuchulukana kwa gasi ndi kaphatikizidwe kake (monga nayitrogeni pa 1.5:1 kupita ku haidrojeni pa 15:1).
Ma valve osagwirizana ndi kutopa amapirira panjinga yothamanga kwambiri (≥1,200 kuzungulira / mphindi), kukulitsa nthawi yokonza m'malo oyaka moto / ophulika.
4. Modular Compression Unit
Imathandizira masinthidwe osinthika a 2- mpaka 6-siteji, ndi kukakamiza kwa gawo limodzi mpaka 40-250 bar, kukwaniritsa zosowa zosiyanasiyana kuchokera pakusungira gasi wa inert (mwachitsanzo, argon) mpaka kukakamiza kwa syngas (mwachitsanzo, CO+H₂).
Malo olumikizirana mwachangu amathandizira kusintha kozizira kofulumira kutengera mtundu wa gasi (mwachitsanzo, kuziziritsa kwamadzi acetylene, kuziziritsa kwamafuta kwa Freon).
II. Ubwino Wogwirizana ndi Gasi wa Industrial
1. Full Media Kugwirizana
Mipweya Yowononga: Zida zowonjezera (monga masilinda a Hastelloy, ndodo za titaniyamu alloy piston) ndi zowumitsa pamwamba zimatsimikizira kulimba m'malo okhala ndi sulfure ndi halogen.
Magesi Oyera Kwambiri: Kupaka mafuta opanda mafuta komanso kusefera kopitilira muyeso kumakwaniritsa ukhondo wa kalasi 0 wa nayitrogeni wamtundu wamagetsi ndi mpweya wamankhwala.
Mipweya Yoyaka / Kuphulika: Imagwirizana ndi ziphaso za ATEX/IECEx, zokhala ndi kuponderezedwa kwa spark ndi zochepetsera kusinthasintha kwamphamvu kuti mugwire bwino haidrojeni, okosijeni, CNG, ndi LPG.
2. Zosintha Zogwira Ntchito
Wide Flow Range: Magalimoto osinthasintha komanso kusintha kwa voliyumu yovomerezeka kumathandizira kuwongolera kwa mzere (30% -100%), koyenera kupanga pakapita nthawi (mwachitsanzo, kutulutsa mpweya wamagetsi) ndikupereka mosalekeza (mwachitsanzo, magawo olekanitsa mpweya).
Kuwongolera Mwanzeru: Makanema ophatikizika a gasi osintha ma parameter (monga kutentha, kuchuluka kwa mafuta) kuteteza kuwonongeka komwe kumachitika chifukwa cha kusintha kwadzidzidzi kwa gasi.
3. Kugwiritsa Ntchito Ndalama Zamoyo
Mapangidwe Okonza Pang'onopang'ono: Nthawi yotalikirapo yowonjezereka ndi> 50% (mwachitsanzo, maola 100,000 okonza crankshaft), kuchepetsa nthawi yopuma m'malo owopsa.
Kukhathamiritsa Mphamvu: Mapiritsi oponderezedwa ogwirizana ndi ma adiabatic indices agasi (k-values) amapeza 15% -30% kupulumutsa mphamvu poyerekeza ndi zitsanzo wamba. Zitsanzo ndi izi:
Mpweya woponderezedwa: Mphamvu yeniyeni ≤5.2 kW/(m³/mphindi)
Kuchulukitsa kwa gasi wachilengedwe: Kuchita bwino kwa Isothermal ≥75%
III. Key Industrial Applications
1. Mipweya Yokhazikika Yamafakitale (Oxygen/Nitrogen/Argon)
Pakupanga zitsulo ndi semiconductor, mapangidwe opanda mafuta okhala ndi sieve ya molekyulu pambuyo pochiritsa amatsimikizira 99.999% chiyero pakugwiritsa ntchito ngati chishango chachitsulo chosungunula komanso kupanga nsalu zopyapyala.
2. Mipweya ya Mphamvu (Hydrogen/Syngas)
Kuponderezana kwa masitepe angapo (mpaka 300 bar) kuphatikizika ndi makina opondereza kuphulika kumagwira bwino ntchito ya haidrojeni ndi carbon monoxide posungira mphamvu ndi kaphatikizidwe ka mankhwala.
3. Mipweya Yowononga (CO₂/H₂S)
Njira zothana ndi dzimbiri makonda monga zokutira za tungsten carbide ndi mafuta osamva asidi, zimathetsa kusamvana kwa sulfure komanso chinyezi chambiri pothiranso mafuta kumalo opangira mafuta komanso kugwidwa ndi kaboni.
4. Magesi Apadera Amagetsi (Fluorinated Compounds)
Kumanga kosindikizira kokwanira komanso kuzindikira kutayikira kwa helium mass-spectrometer (kutsika kwa <1×10⁻⁶ Pa·m³/s) kumatsimikizira kugwira bwino ntchito kwa mpweya woopsa monga tungsten hexafluoride (WF₆) ndi nitrogen trifluoride (NF₃) mu mafakitale a photovoltaic ndi IC.
IV. Zowonjezera Zamakono Zamakono
Digital Twin Systems: Kujambula zenizeni zenizeni kumaneneratu kuvala kwa mphete za piston ndi kulephera kwa valve, zomwe zimathandiza kuti zidziwitso zokonzekera zisamachitike miyezi 3-6 pasadakhale.
Kuphatikiza kwa Green Process: Magawo obwezeretsa kutentha kwa zinyalala amasintha 70% ya kutentha kwapakatikati kukhala nthunzi kapena magetsi, kuthandizira zolinga za carbon.
Kupambana Kwambiri-Kupanikizika Kwambiri: Ukadaulo wopindika wokhazikika wokhazikika umakwaniritsa kupondaponda kwa gawo limodzi> 600 bar m'ma labotale, ndikutsegulira njira yosungiramo ma hydrogen ndi zoyendera.
Mapeto
Ma compressor amafuta a piston, okhala ndi kamangidwe kake komanso luso losintha mwamakonda, amapereka mayankho odalirika pakukonza gasi m'mafakitale. Kuchokera kupsinjika kwanthawi zonse mpaka kuphatikizika kwapadera kwa gasi, kukhathamiritsa kwamapangidwe kumatsimikizira kuti ntchitoyo ndi yotetezeka, yothandiza, komanso yotsika mtengo.
Kuti mupeze maupangiri osankha kompresa kapena malipoti otsimikizira zaukadaulo ogwirizana ndi ma TV enaake, chonde lemberani gulu lathu laumisiri.
Ndemanga Zaukadaulo:
Deta yochokera ku ISO 1217, API 618, ndi miyezo ina yoyesera yapadziko lonse lapansi.
Kuchita zenizeni kungasiyane pang'ono kutengera momwe mpweya uliri komanso momwe chilengedwe chikuyendera.
Kukonzekera kwa zida kuyenera kutsata malamulo achitetezo amderalo pazida zapadera.
Nthawi yotumiza: May-10-2025